Hydraulic power unit weekly inspection checklist
Weekly inspection of a hydraulic power unit: oil level, temperature and condition, breather, filter clogging indicators, system pressure, pump noise, cooler, accumulator pre-charge, hoses, fittings and leaks.
16 checkpointsHydraulicsVersion 1Updated
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Section 1 of 4
Reservoir and oil
Oil level — Oil level in the sight glass
Choice- Within the marks (Conforming)
- Below the minimum (Non-conforming)
- Above the maximum (Non-conforming)
Oil temperature — Oil temperature in the reservoir
MeasurementExpected ≤ 60 °COil condition — Oil clear, not milky, foaming or dark
Pass / FailBreather — Breather or desiccant filter not saturated (colour indicator)
Pass / Fail
Section 2 of 4
Filtration
Pressure filter — Clogging indicator not tripped
Pass / FailReturn filter — Clogging indicator not tripped
Pass / Fail
Section 3 of 4
Pump and pressure
Pressure gauge — System pressure within the set range
Pass / FailPump — No abnormal noise (whine, cavitation, knocking)
Pass / FailMotor and coupling — No abnormal vibration or heat; coupling guard in place
Pass / FailHigh riskOil cooler — Cooler clean; fan running or cooling water flowing
Pass / FailAccumulator — Gas pre-charge checked per the schedule
ChoiceHigh risk- Checked, within the specified pre-charge (Conforming)
- Not due this week
- Checked, out of range (Non-conforming)
Section 4 of 4
Hoses and leaks
Hoses and fittings — Any leak on hoses, fittings, valves or the reservoir?
Yes / NoNon-conforming answer: YesHoses — No abrasion, cracks, bulges or kinks; outer cover intact
Pass / FailHigh riskHose supports — Clamps and supports in place; whip restraints fitted where required
Pass / FailHigh riskDrip tray — Drip tray or bund clean and dry
Pass / FailRemarks — Observations for the next service
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Official FreeMaint template, free to use and adapt inside your FreeMaint workspace. An adaptation may be shared in the library under CC BY 4.0; its page then credits this template.
Templates are general guidance. They do not replace the manufacturer’s instructions, your site procedures or applicable regulations.
Equipment: Hydraulics
Industries: Manufacturing, Energy and utilities, Construction
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