Inspection checklistOfficial FreeMaint

Hydraulic power unit weekly inspection checklist

Weekly inspection of a hydraulic power unit: oil level, temperature and condition, breather, filter clogging indicators, system pressure, pump noise, cooler, accumulator pre-charge, hoses, fittings and leaks.

16 checkpointsHydraulicsVersion 1Updated

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What’s inside

Section 1 of 4

Reservoir and oil

  • Oil level — Oil level in the sight glass

    Choice
    • Within the marks (Conforming)
    • Below the minimum (Non-conforming)
    • Above the maximum (Non-conforming)
  • Oil temperature — Oil temperature in the reservoir

    MeasurementExpected ≤ 60 °C
  • Oil condition — Oil clear, not milky, foaming or dark

    Pass / Fail
  • Breather — Breather or desiccant filter not saturated (colour indicator)

    Pass / Fail

Section 2 of 4

Filtration

  • Pressure filter — Clogging indicator not tripped

    Pass / Fail
  • Return filter — Clogging indicator not tripped

    Pass / Fail

Section 3 of 4

Pump and pressure

  • Pressure gauge — System pressure within the set range

    Pass / Fail
  • Pump — No abnormal noise (whine, cavitation, knocking)

    Pass / Fail
  • Motor and coupling — No abnormal vibration or heat; coupling guard in place

    Pass / FailHigh risk
  • Oil cooler — Cooler clean; fan running or cooling water flowing

    Pass / Fail
  • Accumulator — Gas pre-charge checked per the schedule

    ChoiceHigh risk
    • Checked, within the specified pre-charge (Conforming)
    • Not due this week
    • Checked, out of range (Non-conforming)

Section 4 of 4

Hoses and leaks

  • Hoses and fittings — Any leak on hoses, fittings, valves or the reservoir?

    Yes / NoNon-conforming answer: Yes
  • Hoses — No abrasion, cracks, bulges or kinks; outer cover intact

    Pass / FailHigh risk
  • Hose supports — Clamps and supports in place; whip restraints fitted where required

    Pass / FailHigh risk
  • Drip tray — Drip tray or bund clean and dry

    Pass / Fail
  • Remarks — Observations for the next service

    Free textoptional

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Official FreeMaint template, free to use and adapt inside your FreeMaint workspace. An adaptation may be shared in the library under CC BY 4.0; its page then credits this template.

Templates are general guidance. They do not replace the manufacturer’s instructions, your site procedures or applicable regulations.

Equipment: Hydraulics

Industries: Manufacturing, Energy and utilities, Construction

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