Inspection checklistOfficial FreeMaint

5S audit checklist for the workplace

5S audit of a production or maintenance area: Sort, Set in order, Shine, Standardize and Sustain, with each criterion graded good, partial or poor to track the area’s progress from one audit to the next.

18 checkpointsWorkplace safetyVersion 1Updated

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What’s inside

Section 1 of 5

Sort (Seiri)

  • Work area — Only the items needed for current work are present

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Red tags — Unneeded items are red-tagged and moved to a holding area

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Floors and aisles — No scrap, obsolete material or unused equipment on floors, aisles or stairs

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Notice boards — No outdated documents or notices displayed

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)

Section 2 of 5

Set in order (Seiton)

  • Tools and materials — Every tool and item has a marked, labelled place

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Tools and materials — Items are back in their place when not in use

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Floor marking — Aisles, walkways and storage areas are marked on the floor

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Emergency equipment — Extinguishers, exits, eyewash and emergency stops visible and unobstructed

    ChoiceHigh risk
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)

Section 3 of 5

Shine (Seiso)

  • Floors and machines — Floors, machines and workbenches are clean

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Sources of dirt — Leaks, sources of dirt and damage are identified and tagged

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Cleaning materials — Cleaning materials are available and stored in their place

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)

Section 4 of 5

Standardize (Seiketsu)

  • Standards — Cleaning and inspection standards are displayed and up to date

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Visual controls — Labels, colour codes and min / max marks are consistent across the area

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Previous audit — Actions from the previous audit are closed or followed up

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)

Section 5 of 5

Sustain (Shitsuke)

  • Team — Team members know and follow the area’s 5S standards

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Audit routine — 5S audits are done on schedule and results are displayed

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Improvement ideas — Improvement ideas are recorded and acted on

    Choice
    • Good (Conforming)
    • Partial
    • Poor (Non-conforming)
  • Remarks — Strengths and priority actions for the area

    Free textoptional

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Licence

Official FreeMaint template, free to use and adapt inside your FreeMaint workspace. An adaptation may be shared in the library under CC BY 4.0; its page then credits this template.

Templates are general guidance. They do not replace the manufacturer’s instructions, your site procedures or applicable regulations.

Equipment: Workplace safety

Industries: Manufacturing, Food and beverage

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