Centrifugal pump quarterly preventive maintenance plan
Quarterly plan for a motor-driven centrifugal pump: seal leakage, vibration, bearing temperatures and pressures checked running, guards and anchor bolts, bearing lubrication every 2nd service and laser shaft alignment once a year.
8 tasksPumpsVersion 1Updated
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Schedule
Every 3 months
- Fixed calendar: the next date does not move with the completion date.
- Work order window: 7 days
Imported inactive and without equipment: assign it to your assets, set its start date (the first due date), check the intervals against the manufacturer’s manual, then switch it on.
Tasks at each service
Check the shaft seal for leakage
With the pump running, check the mechanical seal for drips or the packing for a leakage rate within the manufacturer’s limits.
Inspection5 minMeasure vibration at the bearing housings
Measure overall velocity vibration in mm/s on the pump and motor bearing housings, in the same points as the baseline, and compare with the previous readings.
Measurement15 minTools: Vibration meter
Risks: Rotating shaft: keep the coupling guard in place during the measurement.
Measure the bearing temperatures
Measure the surface temperature of each bearing housing and look for a rise against the previous readings.
Measurement5 minTools: Infrared thermometer
Read the suction and discharge pressures
Read both gauges and check that the operating point is close to the duty point; a drift can reveal wear or cavitation.
Measurement10 minInspect the coupling guard and the anchor bolts
Check that the coupling guard is complete and fixed, and that the baseplate anchor and foot bolts are tight.
Inspection10 minLubricate the bearings
Grease or top up the oil of the bearings with the lubricant and the quantity given by the manufacturer; never over-grease.
Action15 minonce every 2 servicesTools: Grease gun
Check the shaft alignment
With the pump stopped, isolated and locked out, check the pump-to-motor alignment with a laser tool and correct it within the tolerance of the coupling.
Measurement60 minonce every 4 servicesTools: Laser shaft alignment tool
Risks: Isolate and lock out the motor before removing the coupling guard.
Record the readings and the findings
Record every value in the work order and report anything that needs a corrective action.
Verification5 min
Parts (indicative)
- Bearing grease cartridge, grade per manufacturer × 1
Tools (indicative)
- Vibration meter
- Infrared thermometer
- Grease gun
- Laser shaft alignment tool — Yearly alignment check
Indicative list: on import it is written into the plan’s description, to link to your own inventory.
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Licence
Official FreeMaint template, free to use and adapt inside your FreeMaint workspace. An adaptation may be shared in the library under CC BY 4.0; its page then credits this template.
Templates are general guidance. They do not replace the manufacturer’s instructions, your site procedures or applicable regulations.
Equipment: Pumps
Industries: Manufacturing, Energy and utilities, Facilities, Food and beverage
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Pump and motor shaft alignment check
Check and correct pump-to-motor shaft alignment: isolate, remove the coupling guard, correct soft foot, align roughly then precisely with dial indicators or laser, tighten the feet in sequence, record, refit the guard and check vibration.
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