Air handling unit (AHU) monthly inspection checklist
Monthly round of an air handling unit: controller alarms, supply temperature, filter pressure drop, coil and condensate tray, fan belts and bearings, dampers, casing seals and signs of damp or mould.
16 checkpointsHVACVersion 1Updated
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Section 1 of 4
Operation and controls
Controller — No active alarm on the unit controller or building management system
Pass / FailSupply air — Supply air temperature within the set range
Pass / FailFans — Supply and extract fans run without abnormal noise or vibration
Pass / Fail
Section 2 of 4
Filters, coils and condensate
Filters — Filter pressure drop on the gauge
Choice- Below the change mark (Conforming)
- Close to the change mark — plan replacement
- Above the change mark (Non-conforming)
Filters — Filters seated in their frames, no air bypassing them
Pass / FailCoils — Heating and cooling coil fins clean and undamaged
Pass / FailCondensate tray — Drain tray clean and draining freely, no standing water
Pass / FailCondensate drain — Flush the condensate drain line and check the trap is filled
Done / Not done
Section 3 of 4
Fans and drives
Belts — Fan belt condition and tension
Choice- Good, correctly tensioned (Conforming)
- Worn, cracked or glazed (Non-conforming)
- Loose or misaligned (Non-conforming)
- Direct drive — no belt
Guards — Guards in place over belts, pulleys and couplings
Pass / FailHigh riskBearings — No bearing noise and no grease leaking from the bearings
Pass / FailMotor — Motor not abnormally hot, no burning smell
Pass / Fail
Section 4 of 4
Dampers and casing
Dampers — Fresh air and return dampers move freely with their actuators
Pass / FailCasing — Access doors close and seal, no air leak at the gaskets
Pass / FailInterior — Any water, mould or wet insulation inside the unit?
Yes / NoNon-conforming answer: YesRemarks — Observations for the next service
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Official FreeMaint template, free to use and adapt inside your FreeMaint workspace. An adaptation may be shared in the library under CC BY 4.0; its page then credits this template.
Templates are general guidance. They do not replace the manufacturer’s instructions, your site procedures or applicable regulations.
Equipment: HVAC
Industries: Facilities, Healthcare, Hospitality, Manufacturing
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