Inspection checklistOfficial FreeMaint

Air handling unit (AHU) monthly inspection checklist

Monthly round of an air handling unit: controller alarms, supply temperature, filter pressure drop, coil and condensate tray, fan belts and bearings, dampers, casing seals and signs of damp or mould.

16 checkpointsHVACVersion 1Updated

Use this template in FreeMaint

Free account: download it as PDF or Excel. Copying inspection checklists into your workspace is included from the Starter plan.

Already have an account? Sign in

What’s inside

Section 1 of 4

Operation and controls

  • Controller — No active alarm on the unit controller or building management system

    Pass / Fail
  • Supply air — Supply air temperature within the set range

    Pass / Fail
  • Fans — Supply and extract fans run without abnormal noise or vibration

    Pass / Fail

Section 2 of 4

Filters, coils and condensate

  • Filters — Filter pressure drop on the gauge

    Choice
    • Below the change mark (Conforming)
    • Close to the change mark — plan replacement
    • Above the change mark (Non-conforming)
  • Filters — Filters seated in their frames, no air bypassing them

    Pass / Fail
  • Coils — Heating and cooling coil fins clean and undamaged

    Pass / Fail
  • Condensate tray — Drain tray clean and draining freely, no standing water

    Pass / Fail
  • Condensate drain — Flush the condensate drain line and check the trap is filled

    Done / Not done

Section 3 of 4

Fans and drives

  • Belts — Fan belt condition and tension

    Choice
    • Good, correctly tensioned (Conforming)
    • Worn, cracked or glazed (Non-conforming)
    • Loose or misaligned (Non-conforming)
    • Direct drive — no belt
  • Guards — Guards in place over belts, pulleys and couplings

    Pass / FailHigh risk
  • Bearings — No bearing noise and no grease leaking from the bearings

    Pass / Fail
  • Motor — Motor not abnormally hot, no burning smell

    Pass / Fail

Section 4 of 4

Dampers and casing

  • Dampers — Fresh air and return dampers move freely with their actuators

    Pass / Fail
  • Casing — Access doors close and seal, no air leak at the gaskets

    Pass / Fail
  • Interior — Any water, mould or wet insulation inside the unit?

    Yes / NoNon-conforming answer: Yes
  • Remarks — Observations for the next service

    Free textoptional

Reviews

No review yet.

Reviews come from companies that imported this template. Comments are checked before they are shown.

Questions about this template

Licence

Official FreeMaint template, free to use and adapt inside your FreeMaint workspace. An adaptation may be shared in the library under CC BY 4.0; its page then credits this template.

Templates are general guidance. They do not replace the manufacturer’s instructions, your site procedures or applicable regulations.

Equipment: HVAC

Industries: Facilities, Healthcare, Hospitality, Manufacturing

Run these checklists from your phone

Import a template, schedule it on your equipment and record every inspection in FreeMaint. Free, unlimited users.

Use this template in FreeMaint

Free your maintenance