Inspection checklistOfficial FreeMaint

Cooling tower monthly inspection checklist (legionella control)

Monthly inspection of an evaporative cooling tower for legionella risk control: biocide and inhibitor dosing, bleed-off, dip-slide sample, water appearance, biofilm, drift eliminators, stagnant sections, fan drive, make-up valve and safe access.

17 checkpointsHVACVersion 1Updated Imported once

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Section 1 of 4

Water treatment

  • Biocide dosing — Biocide dosing pump running and chemical tank not empty

    Pass / FailHigh risk
  • Inhibitor dosing — Scale and corrosion inhibitor dosing operating, tank level sufficient

    Pass / Fail
  • Bleed-off — Bleed-off working and conductivity within the set range

    Pass / Fail
  • Water sample — Take the microbiological sample (dip slide) and record it

    Done / Not doneHigh risk
  • Water — Appearance of the basin water

    Choice
    • Clear (Conforming)
    • Slightly cloudy
    • Turbid, foaming or oily (Non-conforming)
    • Algae or slime present (Non-conforming)

Section 2 of 4

Legionella risk points

  • Fill and basin — Any visible biofilm, slime or algae on the fill, basin or louvres?

    Yes / NoNon-conforming answer: YesHigh risk
  • Basin — Basin free of sludge, debris and corrosion deposits

    Pass / Fail
  • Drift eliminators — Drift eliminators in place, complete, not damaged or displaced

    Pass / FailHigh risk
  • Water distribution — Water spread evenly over the fill, no blocked nozzles or troughs

    Pass / Fail
  • Standby sections — Circulate water through standby cells, pumps and idle branches

    Done / Not done

Section 3 of 4

Mechanical

  • Fan — Fan runs without abnormal noise or vibration

    Pass / Fail
  • Fan drive — Gearbox without oil leak and at correct level, or belts correctly tensioned

    Pass / Fail
  • Make-up water — Make-up valve controls the level, no overflow to drain

    Pass / Fail
  • Casing — Casing, panels and access doors intact and closed

    Pass / Fail

Section 4 of 4

Access and records

  • Access — Ladders, handrails and platforms secure; fan guard in place

    Pass / FailHigh risk
  • Logbook — Update the water treatment and inspection logbook

    Done / Not done
  • Remarks — Observations for the water treatment provider

    Free textoptional

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Official FreeMaint template, free to use and adapt inside your FreeMaint workspace. An adaptation may be shared in the library under CC BY 4.0; its page then credits this template.

Templates are general guidance. They do not replace the manufacturer’s instructions, your site procedures or applicable regulations.

Equipment: HVAC

Industries: Facilities, Manufacturing, Healthcare, Energy and utilities

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