Maintenance Types
Classify your work orders by type โ and keep your KPIs honest
Every work order in FreeMaint carries an explicit maintenance type. The type drives how the work appears on your dashboards, how it counts toward reliability KPIs like MTTR and MTBF, and how it groups under the equipment history.
Why the type matters
MTTR (Mean Time To Repair)
Only Corrective and Emergency work counts. Improvements, inspections, and projects are excluded โ they are not failures.
MTBF (Mean Time Between Failures)
Same rule: only failures count, so MTBF reflects real breakdown spacing, not how often the team also runs an inspection.
Asset history
The equipment page now splits into three sections: Preventive, Corrective, and Other interventions. An improvement no longer shows up under "Corrective maintenance".
The seven types
Corrective
Reactive repair after a failure. Default for a new work order. Counts toward MTTR and MTBF.
Preventive
Scheduled maintenance linked to a preventive plan. Forced automatically when a PM is linked. Does NOT count as a failure.
Improvement
Proactive enhancement of the asset (better seal, upgraded sensor, ergonomics). Not a failure.
Predictive
Condition-based intervention triggered by data (vibration, temperature, oil analysis).
Inspection
Safety, compliance, or condition check that doesn't necessarily involve repair work.
Project
Multi-asset or capex initiative โ installation, retrofit, modernization.
Emergency
Ad-hoc critical repair. Counts toward MTTR/MTBF like a Corrective, with a distinct tag for filtering.
Setting the type
- Pick the type from the new "Maintenance type" dropdown on the work order form (just under Priority).
- If the work order is linked to a preventive maintenance plan, the dropdown locks to Preventive automatically.
- Existing work orders default to Corrective for non-PM work and Preventive for PM-linked work โ change them at any time via the work order edit form.
Tip
Category vs Maintenance type โ which one is which?
These are TWO separate fields, not a duplicate. Maintenance type is the standard CMMS classifier (Corrective, Preventive, etc.) โ it drives KPIs and you should set it on every work order. Category is an OPTIONAL technical sub-classification (Electrical, HVAC, Mechanical, Plumbing, Safety) that helps you slice and filter further. A typical work order is "Corrective" maintenance with category "Electrical".
Corrective + Electrical
A blown breaker that needs replacement.
Preventive + HVAC
Quarterly chiller filter change.
Improvement + Mechanical
Adding a guard to an exposed shaft.
Inspection + Safety
Monthly fire extinguisher check.
MTBF and operating hours (per-asset shift schedule)
MTBF measures how often an asset breaks. The number is only meaningful if the denominator โ operating time โ reflects how the asset actually runs. By default FreeMaint assumes 24 hours per day, 7 days per week. If your asset only runs day shifts or two shifts, edit its 'Operating schedule' on the asset form so the MTBF reflects real operating exposure.
Four presets cover the common cases
24/7 continuous (default)
168 operating hours per week โ process plants, datacenters, anything that never stops.
3 shifts โ 24h ร 5 days (mon-fri)
120 operating hours per week โ three-shift weekday production lines.
2 shifts โ 16h ร 5 days
80 operating hours per week โ two-shift weekday operations.
Day shift only โ 8h ร 5 days
40 operating hours per week โ single weekday shift.
Custom
Type your own hours per day (0.1โ24) and days per week (0.1โ7) for anything in between.
How to set it
- Open the asset, click 'Edit'.
- Scroll to the 'Operating schedule' card.
- Pick a preset, or choose 'Custom' to enter exact hours per day and days per week.
- Save.
What changes on your indicators
On the Analytics page (Equipment tab), the MTBF column shows the schedule next to the value when it isn't the default 24/7 (for example '12.5 (8hร5d)'). The detail page also shows the schedule. Existing assets keep their 24/7 default until you edit them explicitly โ your historical MTBF values do not change retroactively until you act on each asset.
Custom โ day-by-day (irregular shifts)
If your week isn't uniform โ e.g. 35h/week with Mon-Thu 8h + Friday 3h, or a one-off Saturday morning โ switch to ยซ Custom ยป mode then pick the ยซ Per day ยป sub-mode. Seven independent inputs appear (Mon, Tue, Wed, Thu, Fri, Sat, Sun), each in hours (0 to 24). A live counter shows the weekly total as you type. MTBF uses that total as the denominator (35 h/week instead of 168 calendar = factor ~0.21).
Set up day-by-day
- Open the asset, click ยซ Edit ยป.
- ยซ Operating schedule ยป card โ dropdown โ ยซ Custom ยป.
- Sub-mode โ ยซ Per day ยป.
- Type the hours for each day (e.g. Mon=8 Tue=8 Wed=8 Thu=8 Fri=3 Sat=0 Sun=0).
- Check the live weekly total.
- Save.
Company default โ inherited on asset creation
Rather than configuring the same schedule per asset, you can set a company-wide default once. All NEW assets created afterwards will inherit it automatically. Your existing assets are NOT touched โ they keep their current configuration. Useful for SMBs where ~all assets share the same schedule (35h/week, 2-shift, etc.). Aligned with the standard UpKeep, Fiix, Maximo practice.
Set the company default
- Company Settings โ Operations.
- Pick a preset or ยซ Custom ยป (Uniform or Per day).
- Enter the values (same controls as the asset form).
- Save.
- All assets created afterwards will automatically inherit this default.
Tip
Not the same as the Work Schedule
The Operating Schedule describes machine run-time and only affects MTBF and Availability calculations โ it never moves any dates. The Work Schedule (Company Settings โ Work Schedule, Business plans) is your workforce calendar โ working days, shifts and holidays โ and is what rolls Preventive Maintenance and Procedure due dates off non-working days.
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